Tuesday, February 19, 2008

Before and After Summary

If you've been following my blog from the beginning you'll remember that I performed a thorough inspection of the bike when I got it home. If not, check it out here.

To wrap up the project I'll summarize what I've done and what it started as.

Front End

- tire old and hard New Tire (Bridgestone S11 Spitfire)
- wheel lightly corroded Cleaned and polished with steel wool and alloy polish
- fender heavily corroded Painted black
- fork tubes heavily corroded Replaced with good used set
- fork seals cracked Replaced with new OEM parts
- brake lines cracked Replaced with new aftermarket stainless braided lines; rebuilt entire brake system with new OEM seals and new fluid.
- gauge backs lightly corroded Polished with chrome polish
- switches, fork area dirty Cleaned
- headlight rim heavily corroded Polished with chrome polish (still not perfect)
- top nut and misc. hardware corrodedPolished with chrome polish or replaced with new
- levers and hardware lightly corroded Cleaned and polished with steel wool and alloy polish
- missing cushion over handlebar clamps Still missing because it won't work with the shorter superbike bars.

Tank, Seat, Airbox, Sidecovers, Wiring
- tank rusty inside Cleaned with Phosphoric acid
- petcock frozen in "ON" and leaky Replaced with NOS petcock
- one dent in tank Still there, but not bad
- grab rail corroded Polished with chrome polish (still not perfect)
- rearstand handle corroded Replaced with good used
- missing airbox and sidecover harware Replaced with new OEM hardware
- paint dull in general Cleaned, polished and waxed
- mis-matched sidecover Still mis-matched, but you won't be looking at both sides at the same time
- all four turn signals in poor, corroded shape Rears replaced with good used - front signals cleaned and polished but not perfect
- electrical panel lightly corroded; contacts corroded Panel re-painted, all connectors cleaned or replaced; late model Honda RR added.
- exhaust looks like crap - totally rusty Polished with chrome polish

Frame/Rear Suspension
- minor scratches/chips in frame paint Touched-up paint; cleaned and waxed frame.
- rear brake MC leaks Rebuilt entire rear brake system and replaced hose with new stainless braided line.
- rear wheel lightly corroded Cleaned and polished with steel wool and alloy polish
- rear brake pedal lightly corroded Polished with chrome polish
- some hardware corroded Polished with chrome polish or replaced

- rear tire old and hard New Tire (Bridgestone S11 Spitfire)
- chain dry; unknown condition Lubricated and inspected

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